Product Description

General Description

Magnetic Head Pulleys provide continuous protection against Tramp Iron contamination of both large and fine metal particles. The units provide maximum, continuous protection against tramp iron contamination in the processing of materials such as chemicals, plastics, grains, food products, ceramic, and coal.

 

1. The drum body can be made from cheap ferrite magnets. The max magnetic strength can be up to 15000GS if made from powerful rare earth magnets. 

2. Surface material is 304 or 316L stainless steel which is in good corrosion resistance. 

3. No electric power required for magnetic field generation.

4. A special design for 2 ends of the pulley is in order to connect with a motor.

5. An automatic separation system can be formed if the pulley works together with the conveyor. 

6. Special requirements can be custom made.

 

Model	Bore  Diameter D mm	Adapt  Bandwidth B mm	Tube Length  L mm	Highest  Cylinder Induction Strength GS	rube Length L  mm	Powder Iron  Removal Powder T/h	Weight kg	A	LI	K	dΦ	h	b
CTZ-32/40	320	400	500	1500~8000	0.8	10	120	728	1571	100	50	53.5	14
CTZ-32/50	320	500	600	1500~8000	1	15	150	850	1115	115	50	53.5	14
CTZ-40/50	400	500	600	1500~8000	2	20	240	850	1350	115	55	60	16
CTZ-50/50	500	500	600	1500~8000	3.5	30	360	850	1350	115	55	60	16
CTZ-32/65	320	650	750	1500~8000	2	20	210	1000	1350		55	60	16
CTZ-40/65	400	650	750	1500~8000	2.8	30	350	1000	1630	135	55	60	16
CTZ-50/65	500	650	750	1500~8000	4.5	40	420	1000	1630	135	60	64	18
CTZ-63/65	630	650	750	1500~8000	7	45	830	1000	1630	135	90	97	24
CTZ-40/80	400	800	750	1500~8000	8	55	470	1300	1730	175	70	76	20
CTZ-50/80	500	800	950	1500~8000	10	65	600	1300	1730	175	70	76	20
CTZ-63/80	630	800	950	1500~8000	80	800	1300	1300	2000	175	70	76	20
CTZ-80/80	800	800	950	1500~8000	12	100	980	1300	2000	175	90	97	24
CTZ-63/100	630	1000	1150	1500~8000	12	120	1200	1300	2000	175	90	97	24
CTZ-80/100	800	1000	1150	1500~8000	15	140	1300	1500		215	110	119	32
CTZ-100/120	1000	1200	1400	1500~8000	20	180	1580	1750	2270	255	130	140	36
CTZ-125/140	1250	1400	1600	1500~8000	30	250	1950	2000	2555	275	150	161	40

Inlet and outlet sizes and specifications can be customized according to customer requirements.

 

Options

• Crowned face

• Lagging

• Choice of the fixed shaft, fixed bore hubs, or taper lock hubs

• Rare Earth magnets

 

Application

They always are placed at the head of the conveyor belt to separate iron particle, iron scrap, tramp iron and other ferromagnetic objects from more bulk dry material flow such as iron ore, grain, sand, gravel, plastics, wood, waste, cullet, rubber, etc

Package

Types of pulleys and their advantages and disadvantages

There are several types of pulleys. Learn the basic equations of the pulley system. Then learn about the different uses for pulleys. The disadvantages of using pulleys will be covered. Knowing these, you can buy the pulley that suits your needs. Here are some of the best pulley types and their pros and cons.

Basic equations of pulley systems

A pulley system is a mechanism that allows 2 blocks of a certain mass to be connected by a taut rope. The acceleration of each block is the same in magnitude and direction. The external force acting on each block is the weight of the block (10g) and the tension in the string. The tension between the 2 blocks is the total tension and the force acting on the pulley is the weight of the 2 blocks.
This simple mechanism uses 2 simple equations to explain how the system works. First, the mass of the weight on both sides of the pulley must be the same. When the weight is forced to move, the rope tightens and the second pulley descends. The weight is also attached to the second pulley and must be the same distance as the first pulley. This will result in a speed ratio of 2 times the distance covered by the first pulley.
Second, we have to calculate the force required to lift the object. The lower mass is supported by a wire configuration passing through all pulleys, while the uppermost pulley is used to apply the force. The lower block is used to support the weight. The applied force needs to travel a distance nx to move the weight. This distance, called MA, can be written as:
Once we have gathered the necessary information, we can apply the calculations to the pulley system. We can also use the Mechanical Advantage Calculator to calculate the force on the anchor. To do this, we must apply a force to the load as well as to the pulley itself. Using this equation, we can calculate the force required by the load to lift the load.

Types of pulleys

There are 3 basic types of pulleys: movable, fixed and compound. Both types of pulleys translate the force applied to them. The ideal mechanical advantage of pulleys is two. This is because a single movable pulley only doubles the force, whereas a compound pulley doubles or triples the force. This type of pulley is often used with other types of pulleys.
Movable pulls move with the weight of the load, and the force pulling them increases on the lift side. They are often found in utility elevators and construction cranes. These systems are very simple, inexpensive and quiet to use. The force required to lift the object depends on the mechanical advantage of the system. The 2 most common types of pulleys are listed below. Let’s take a closer look at each one.
V-shaped pulleys are used in vehicles and electric motors. These pulleys require a “V” belt to function properly. Some have multiple “V” grooves to avoid slipping. They are used in heavy duty applications to reduce the risk of power slip. These pulleys also have more than 1 “V” groove. V-belt pulleys are commonly used in vehicles and electric motors.
Composite pulleys are made from more than 1 type of cable or rope wrapped around the wheel. They can be fixed or hinged and are usually made of stainless steel or bronze. Composite pulleys have multiple layers and can be a single unit or many different components. There are 3 main types of pulleys: fixed pulleys and composite pulleys. These are the most common types. Almost every type of pulley is used for some type of application.
Fixed pulleys have 1 advantage over movable pulleys: they change direction as the weight of the load increases. They are typically used in heavy construction equipment. Gun tackles, patio tackles, and stationary tackles are examples of equipment that use a pulley mechanism. These devices are very common and can be found on most modern construction sites. They provide great convenience for lifting large loads.

application

What are the applications of pulleys? Simply put, a pulley is a mechanical device that transforms a difficult task into an easier one. It consists of ropes and pulleys. It is usually used to lift objects. Usually, people wrap a rope around a pulley and pull up to lift the object. One disadvantage of using pulleys is that they require the same force as lifting the object directly.
One of the most popular applications of pulleys is lifting heavy objects. They help people pull up heavy objects and blocks. The system can also be used in seeders, lifts, grinders, etc. Other applications include raising flags, loading cargo, pulling curtains and rock or mountain climbing. Students can learn about the various uses of pulleys and the physics behind them.
Pulleys can be made of many different materials, depending on the application. Some are movable, which means they move with the object they are used to lift. This pulley system can be made of nylon, wire rope or fiber material. The best part about these systems is that they are easy to install and maintain. For a better grasp, use the guide or video tutorial to learn more about the pulley system and how it works.
Tapered pulleys are common in paper mills. They are high-quality pulleys that transmit power to connected parts. They can be dynamic or static and have different balances. Because pulley systems are highly customized, most industrial applications require systems designed specifically for specific applications. In this way, the system is safe, simple and inexpensive. The benefits of this design are endless.
The most common use of pulleys is for motor drives. They are used to minimize noise by applying force to the shaft to reduce the workload. They are also less expensive than gears and do not require lubrication. Furthermore, they can change the direction of the applied force. They are also less expensive than gears and are often used with other components. A screw is a cylindrical member with helical ribs used to connect something.

shortcoming

Although the pulley system makes it easier to move heavy objects, it still has some drawbacks. When using a pulley system, you must remember that the force required to lift the weight increases with the number of cycles. In addition, the distance between the puller and the heavy object increases, which may lead to accidents. Also, moving heavy objects can be tricky if the rope slips. Pulley systems are not very expensive and can be easily assembled. However, it does require a lot of space.
First, it is not efficient. Besides being inefficient, pulleys produce different forces at different speeds. Fixed pulleys use more force than the load, while movable pulleys move with the load. A movable pulley requires less force than a fixed pulley, but the combined system travels a long distance. Therefore, this method is not as efficient as the fixed method.
Pulleys are not only used in industrial processes. You can see them in various places in your daily life. For example, large construction cranes use pulleys to lift heavy loads. Even flagpoles, blinds, clotheslines, ziplines, motors and climbing equipment use pulleys. Still, despite their advantages, the disadvantages are not too serious.
Another disadvantage of the pulley is its wear and tear. While a pulley’s housing is theoretically infinite, its bearings and locking components typically wear out over time. To overcome this problem, a new bearing and locking assembly can be installed. No need to replace the housing and shaft, the entire assembly can be re-bonded and painted to replicate the original look. Alternatively, the pulley can be replaced with a new housing and shaft.
Using pulleys can also reduce the advantage of pulleys. On the other hand, interception and tackle is a system in which 2 pulleys are connected to each other using ropes. Unlike pulleys, pulley pulley systems can be adjusted in the direction of travel and can move heavy loads up to 4 times their force when used in hydraulic lifts.