Product Description

STEEL DOUBLE SPROCKET CONVEYOR ROLLER
 

Product Description

Sprocketed conveyor rollers are ideally suited to either pallet or heavy duty conveyors. The rollers can be supplied with single sprockets for tangential drives or double sprockets for roller to roller drives.

1. Steel sproket welded with tube, make it capable to transmit higher torque, and meet the request of transportation of heavy duty load.

2. The bearing in the end of the sproket is dismountable, not only increase load capacity, but also helpful for maintenance and replacement.

3.The covering on the outside of the sprocket, well dust proof and water splash proof in operation environment.

4. The precision ball bearing is fixed by impact in the steel bearing housing, tight and durable.Tight steel bearing housing could bear more heavier duty than polymer bearing unit.
 

Product Parameters

Φ 50,60mm rollers are available with PVC soft glue (2mm, 3mm)  Mark:can be customized

Detailed Photos

Packaging & Shipping

Packaging: Normally packed with wooden drums and cartons, other ways can be done according you.
Delivery Time:12Days ~ 45Days ( according to the amount)

Other Products

Our Factory

FAQ

1) Can we get your free samples?
Yes, it is ok. Our Samples are free for the customers. But the freight for express is on buyer’s account.

2)How long to get the sample?
After you pay the freight charge and send us confirmed files, the samples will be ready for delivery in 3-7 days. The samples will be sent to you via express and arrive in 3~5 days.

3) Can we combine many items size in 1 container in my first order?
Yes, it is ok. But the quantity of each ordered item should reach the MOQ for trail order.

4) What is the normal lead time ?
A. For inventory products, we will send goods to you within 7-10 work days after we receive the deposit.
B. For mass production, the delivery time is 25-28 days after we received the deposit
C.For OEM products, the delivery time is 30-35 work days after we receive the deposit.

5) What is your payment term?
T/T 30% advanced before production,70% balance payment before delivery

6) What is your shipping way?
We will help you to choose the best shipping way according to your detail requirements.
By sea, by air, or by express delivery, etc.

7)How long to get the sample?
After you pay the freight charge and send us confirmed files, the samples will be ready for delivery in 3-7 days. The samples will be sent to you via express and arrive in 3~5 days.

8)How is your package?
Normally packed with wooden drums and cartons, other ways can be done according you.

What Is a Pulley?

The pulley is a wheel mounted on a shaft or axle. Its purpose is to support the movement of a cable that is taut. This cable transfers power to a shaft. However, there are certain safety precautions that you should follow when using a pulley. Read on to learn more! Listed below are common uses and their main parts. Listed below are some of the benefits of using a pulley.

Common uses of a pulley

A pulley is a common mechanical device used to increase the force needed to lift a heavy object. Most commonly, these devices are used in construction equipment. These machines use high-10sion ropes to transfer heavy objects from 1 floor to another. Other common uses of a pulley include buckets and flagpoles. These devices are extremely useful in a wide range of applications. To learn more about the common uses of pulleys, keep reading.
A pulley is a wheel with grooves for holding rope. Its purpose is to change the direction and point at which a pulling force acts. It is usually used in sets to reduce the amount of force needed to lift a load, but the work involved is similar. Pulleys are also used in rock climbing devices. For many applications, a pulley is a vital part of construction.
The most common use of a pulley involves hoisting and lowering a flag. Other examples include clotheslines, bird feeders, and escalators. Pulleys are also commonly used on oil derricks. Many other common applications include hoisting and lowering garage doors. Pulley systems are also used in engines and cranes. For more information, check out our interactive pulley diagram!
Pulleys can also be used to lower total work required for a task. In many cases, a pulley will consist of 2 parts: the pulley hub and the shaft pulley. The hub clamps the shaft pulley, while the pulley itself is connected to the motor or other device. If you’re looking for a pulley, it’s important to learn how it works.
The most common uses for a pulley involve lifting heavy objects, and the mechanism used to lift them is known as a pulley. A pulley is an industrial device that uses 2 wheels to reduce the force needed to lift a weight. The pulley reduces this force by half by allowing the user to pull on the rope 4 times as far. The pulley also allows for a smaller lifting distance.

Main parts of a pulley

A pulley consists of the main element of a system. This is typically a cable, rope, belt, or chain. There are 2 basic types of pulleys – a Driver Pulley and a Follower Pulley. Pulleys are available in small and large sizes. The periphery part of the pulley is called the Face, and the protruding middle part is called the Crown. A pulley’s face can be round, rectangular, or even “V” shaped.
The first pulley was created by the Greek mathematician Archimedes in the third century BCE. These simple machines are made of a rope, an axle, and a wheel. The pulley’s end is attached to a person, object, or motor. These machines can be used in various tasks to lift heavy objects. The pulley is a great mechanical advantage for any lifter.
The ideal mechanical advantage of a pulley is defined by the number of rope segments that pull an object. The higher the number of loops on the rope, the higher the mechanical advantage. The greater the mechanical advantage, the less force is required to move the object. Likewise, the greater the distance the rope traverses, the higher the mechanical advantage of a pulley. There are several different types of pulley, depending on their combination of rope, wheel, and rope.
The basic components of a pulley are the face and hub, and the rope is threaded into the center of the pulley. The pulley is usually made of a rope and can be used to lift heavy weights. It can also be used to apply great force in any direction. Step pulleys have multiple faces, which are fixed in sequence. They can also increase the speed of the driven pulley.
A pulley is a simple machine consisting of a wheel, rope, or chain. These parts are crucial for making moving and lifting easier. Because they change the direction and magnitude of force, they can be a useful tool. Some pulleys even change direction. You can learn more about the pulley by downloading this resource today. The resources are designed to support the new 9-1 GCSEs in Design & Technology and Engineering.

Mechanical advantage

Pulleys have been used to move heavy objects for centuries. When 2 rope sections are used, the weight of a 100kg mass can be moved with only 500 newtons of force. Adding an extra pulley increases the mechanical advantage. If the pulley has 2 wheels, the distance between the rope sections and the wheel grooves is only half the distance, but the mechanical advantage still applies. Adding another pulley increases the mechanical advantage, but can be risky.
Mechanical advantage is the ratio of force used versus force applied. The calculations are made under the assumption that the ropes and weights do not elongate or lose energy due to friction. If the weights are very light, the mechanical advantage is greater than that in the real world. To calculate the mechanical advantage, the weight of the load to be lifted must be the same as the weight of the person using the pulley.
A single moveable pulley has a mechanical advantage of two. The weight passes around the pulley, and 1 end of the rope is attached to a fixed point. The pulling force is then applied to the other end of the rope. The distance the weight travels doubles, or halved, depending on the direction of the pulley. Adding a second pulley reduces the distance and the effort required to lift it.
There are several ways to calculate the mechanical advantage of a pulley system. Some methods are specific to certain types of systems, while others work for all systems. The T-Method is a good choice in many applications, as it calculates the units of tension for each rope segment. Once you have determined the input force, you need to determine the maximum force that will be applied to each component. A compound pulley, for example, will require 4 units of tension for each rope segment.
In simple terms, the effort is the amount of force needed to lift the load. This force is measured in newtons (N). A mechanical advantage is often presented without units. If the student does not have this unit, you may need to convert the units to newtons, since 1 kilogram is equal to 10 newtons. If you can’t figure out the units of effort, you can use the KWL chart provided by the teacher.

Safety precautions

There are a few safety precautions you should take when using a pulley. First, always check the SWL (safe working load) before attaching anything to the pulley. This indicates the maximum weight and angle the pulley can safely handle. Second, make sure that your work area is free from people and debris. Third, wear a hard hat to protect your head from blows and falling objects.
Another important consideration is anchoring. Although the pulley reduces the weight of an object, it is not enough to eliminate the weight. This is especially true if you are hoisting a heavy object, such as a motorcycle or lawnmower. It is important to ensure that the anchoring point can support the entire weight of the load. It is also important to follow proper anchoring procedures when using a pulley to lift a motorcycle or lawnmower.
In addition to the safety latch, you should use a tag line to control the suspended load. Remember that a chain pulley block is necessary for vertical lifting. You should also wear personal protective equipment (PPE) while using a pulley to avoid injuries. If your workplace does not have an PPE policy, you should consider implementing a similar policy. These safety guidelines are a good start.
If you are using a pulley to lift heavy objects, make sure to wear gloves. Those who are not familiar with rope-pulling will have an easier time demonstrating how it works. If you are using a rope-pulley system in a classroom, be sure to follow lab safety guidelines. Wear cloth gloves, clear the area, and do not jerk the rope. In addition, never allow yourself to be pulled into the rope by an unfamiliar person.
Another important safety precaution when using a pulley is to ensure that the anchor point for your system is adequate to support the weight of the object being lifted. Check with the manufacturer of the pulley to find out what its weight limit is, as some types of pulleys are designed to lift much heavier weights than others. It is important to follow all manufacturer’s instructions when using a pulley.

Product Description

Product Description

Xihu (West Lake) Dis. wheel device can transport the whole under the premise of swimming round and fixed wheel adopts integral cast joint structure, wheel hub, wheel rim for cast steel materials, spoke for the channel steel, after welding the whole annealing process again. 

Considering the replacement bearing maintenance convenient, leave replace bearing remove space, CZPT wheel device structure adopted eccentric layout. 

Xihu (West Lake) Dis. shaft using middle carbon alloy steel forging whole, adopting the structure of the cast joint pulley, equipped with PVC or nylon liner, protect the wire rope. 

Imported or domestic spherical roller bearings, also can install bearing temperature measuring element. 

In order to prolong the service life of wire rope, rim inside wedge liner with wear-resisting, withstand voltage, using D660 (1571) or nylon liner. 

1) eccentric layout: on 1 side of a winding wheel have replaced bearing dismantling space, can not remove the pulley mechanism, only for bearing maintenance and replacement. 
2) symmetry layout: relative with 4 wheels on both sides of the 2 bearing seat is symmetrical, but need to replace the bearing shell, only to remove the pulley mechanism. 
 
sheave pulley and the common malfunction and technical CZPT wheel 

1) to the problem of old structure pulley sliding bearing to burn tile should improve lubrication way; Because the pulley is mounted on the rack.daily maintenance inconvenience, should add temperature alarm device, so as to timely maintenance to prevent the tile burning failure, or the original sliding bearing replacement into rolling bearing structure 

2) for old structure pulley rope groove without liner, can no longer add padding on the original rope groove, need to change a gasketed pulley, adjacent assembly size can remain motionless, and installation 

3) for mountain transportation difficulties or have some difficulties in roadway transportation in underground mine, the pulley is (guide wheel) change the structure into 2 or 4 and a half of head sheave.

After Sales Service

ZTIC Heavy Industries is your business partner in the After Market.
ZTIC  CZPT to provide:
1.    ENGINEERED SPARES –  DESIGN AND MANUFACTURING
2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3.    HUGE MACHINE SHOP CAPABILITIES
4.    TRAINING PROGRAMMES
5.    PREVENTATIVE MAINTENANCE PROGRAMS
6.    PREVETATIVE MAINTENANCE SERVICES
7.    COMPREHENSIVE MAINTENANCE PROGRAMS
 

FAQ

Q: Why we believe in HangZhou CZPT industries co., ltd:
A: 1. More than 30 years experience.
     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged      parts
     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
 
Q:Delivery time
A: parts lead time 1-2months, machines 2-3months.
 
Q:Payment terms
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping
 
Q: Quality warranty?
A: guarantee time: 1 year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
 
Q: After sales service?
A: we can supply technical CZPT for machines running test and parts maintenance if end user needs.

Three basic types of pulleys, their applications and ideal mechanical advantages

There are 3 basic types of pulleys: movable, fixed and compound. Each has its advantages and disadvantages, and you should be able to judge which type is best for your needs by looking at the table below. Once you have mastered the different types of pulleys, you can choose the right pulley for your next project. Now that you have mastered the 3 basic types, it is time to understand their applications and ideal mechanical advantages.

describe

The stress characteristics of a pulley depend on its size and construction. These stresses are derived by comparing the stress characteristics of different pulley designs. Stress criteria include static and fatigue strength analyses and specify maximum stress ranges. Stresses are calculated in a 3D stress field, including radial, tangential and axial stresses. The stress characteristics of pulleys are critical to the design and manufacture of industrial machines.
The principal stresses on the pulley shell are distributed in the tangential and hoop directions, close to the centerline of the pulley. If the pulley has a wide face, the axial stress occurring near the shell/disk junction can be large. The stress distribution was determined using British Standard BS5400 Part 10: Stresses at the shell and end disc connections for infinite fatigue life.
Another type of composite is a pulley with a belt section. Such structures are well known in the art. The corresponding help chapters for these elements contain detailed descriptions of the internal structure of these components. Chamfers between pulleys can also be defined using multiple tapers, with a smaller taper extending from midpoint 44 to large diameter 42. Additionally, the pulley can have multiple taper angles, and as the pulley moves away, the taper angle is from the center.

type

A pulley system uses a rope to move the object and 1 side of the rope to lift the load. The load is attached to 1 end of the pulley, while the other end can move freely in space. The force applied to the free end of the rope pulls the load up or down. Because of this, the mechanical advantage of the movable pulley is 2 to one. The greater the force applied to the free end of the rope, the greater the amount of movement achieved.
There are 3 common types of pulleys. The cast-iron variety has a rim at the front and a hub at the back. The arms of the pulley can be straight or curved. When the arms contract and yield instead of breaking, they are in tension. The top of the pulley centers the belt in motion and is available in widths ranging from 9mm to 300mm.
The rope, hub and axle are mounted on the pulley. They are common and versatile mechanical devices that make it easier to move or lift objects. Some pulleys change the direction of the force. Others change the magnitude. All types of pulleys can be used for a variety of different applications. Here are some examples. If you’re not sure which type to choose, you can find more resources online.

application

The applications for pulleys are almost limitless. This simple machine turns complex tasks into simple ones. They consist of a rope or chain wrapped around a wheel or axle. Using ropes, 1 can lift heavy objects without the enormous physical exertion of traditional lifting equipment. Some pulleys are equipped with rollers, which greatly magnifies the lifting force.
When used properly, the pulley system can change the direction of the applied force. It provides a mechanical advantage and allows the operator to remain separate from heavy objects. They are also inexpensive, easy to assemble, and require little lubrication after installation. Also, once installed, the pulley system requires little maintenance. They can even be used effortlessly. Despite having many moving parts, pulley systems do not require lubrication, making them a cost-effective alternative to mechanical lifts.
Pulleys are used in many applications including adjustable clotheslines in different machines, kitchen drawers and motor pulleys. Commercial users of pulley systems include cranes. These machines use a pulley system to lift and place heavy objects. They are also used by high-rise building washing companies. They can easily move a building without compromising its structural integrity. As a result, many industries rely on technology to make elevators easier.

Ideal mechanical advantage

The ideal mechanical advantage of a pulley system is the result of rope tension. The load is pulled to the center of the pulley, but the force is evenly distributed over the cable. Two pulleys will provide the mechanical advantage of 2 pulleys. The total energy used will remain the same. If multiple pulleys are used, friction between pulleys and pulleys reduces the return of energy.
Lever-based machines are simple devices that can work. These include levers, wheels and axles, screws, wedges and ramps. Their ability to work depends on their efficiency and mechanical superiority. The ideal mechanical advantage assumes perfect efficiency, while the actual mechanical advantage takes friction into account. The distance traveled by the load and the force applied are also factors in determining the ideal mechanical advantage of the pulley.
A simple pulley system has an MA of two. The weight attached to 1 end of the rope is called FA. Force FE and load FL are connected to the other end of the rope. The distance that the lifter pulls the rope must be twice or half the force required to lift the weight. The same goes for side-by-side pulley systems.

Materials used in manufacturing

While aluminum and plastic are the most common materials for making pulleys, there are other materials to choose from for your timing pulleys. Despite their different physical properties, they all offer similar benefits. Aluminum is dense and corrosion-resistant, and plastic is lightweight and durable. Stainless steel is resistant to stains and rust, but is expensive to maintain. For this reason, aluminum is a popular choice for heavy duty pulleys.
Metal can also be used to make pulleys. Aluminum pulleys are lightweight and strong, while other materials are not as durable. CZPT produces aluminium pulleys, but can also produce other materials or special finishes. The list below is just representative of some common materials and finishes. Many different materials are used, so you should discuss the best options for your application with your engineer.
Metals such as steel and aluminum are commonly used to make pulleys. These materials are relatively light and have a low coefficient of friction. Steel pulleys are also more durable than aluminum pulleys. For heavier applications, steel and aluminum are preferred, but consider weight limitations when selecting materials. For example, metal pulleys can be used in electric motors to transmit belt motion.

cost

Replacing a tensioner in a car’s engine can cost anywhere from $90 to $300, depending on the make and model of the car. Cost can also be affected by the complexity of the pulley system and how many pulleys are required. Replacement costs may also increase depending on the severity of the damage. The cost of replacing pulleys also varies from car to car, as different manufacturers use different engines and drivetrains.
Induction motors have been an industrial workhorse for 130 years, but their cost is growing. As energy costs rise and the cost of ownership increases, these motors will only get more expensive. New technologies are now available to increase efficiency, reduce costs and improve safety standards.
The average job cost to replace an idler varies from $125 to $321, including labor. Parts and labor to replace a car pulley can range from $30 to $178. Labor and parts can cost an additional $10 to $40, depending on the make and model of the car. But the labor is worth the money because these pulleys are a critical part of a car’s engine.

Product Description

WIRE ROPE PULLEY MACHINE

Wire rope pulling hoist,newly produced in our works, it is a kind of hoist of new style and with high efficiency, safe and durablein service. Ithas 3 main promient capacities:lifting, pulling and tensioning. Compared with other old chain-type pulling hist,it is more widely used and more suitable in working.According to the length of the suitable rope, it can be used for linear andunlinear lifting, pulling and tensioning. With special attachments, such as fixed or movable pully blocks, not only can it changthe operating position and move the load conviently, but also the capacity of the machine can be multiplied. To heavy duty,several machines can be used in parallel.

Scope of applications

The macghines are widely used in the following:

Infactories: To install or translocate apparatus

In mines: Tostructure or recover pit props.

On construction sites: To work on the walls oh high building in a floating

crane with out anyscaffoldings.

In railway building: To adjust or remove rails, to dig tunnels or culverts.

In building bridges: To lay bridge framesor maintain bridge piers.

Inirriqation construction: To install or erect towers,or to tension power cables

Intransportation: Toload or unload heavy bulky goods,to be out of danger

for vehicles in the filelds,to remove obstacles from the

farm machinery ,andto save living stocks in special condition.

Inforestry: In falling trees,use the machine to pull down the trees.

In militaryengineering: To translocate the cannons to the shade, to build the

temporary simple suspension briges or floating

bridgesor toinstall other military engineering projects.

For civilian purpose: To lift or lower any house-hold articles in high buildings

or toclean the old civilian houses

In city construction: To lay water pipes, to install light apparatus, or to erect

electric poles,etc. Along with the increase of the knowledge of the features and

principles of our product, you will operate it in widerapplications.

How to Assemble a Pulley System

A pulley is a wheel that rotates on a shaft or shaft to support the movement of a taut cable. Pulleys allow power to be transmitted from the shaft to the cable.

Simple pulley

The simplest theory of operation of a pulley system assumes that the rope and weight are weightless and that the rope and pulley are not stretched. Since the force on the pulley is the same, the force on the pulley shaft must also be zero. Therefore, the force exerted on the pulley shaft is also distributed evenly between the 2 wires passing through the pulley. The force distribution is shown in Figure 1.
The use of simple pulleys is as old as history. Before the Industrial Revolution, people relied on muscle strength to carry heavy loads. Pulleys, levers and ramps make this possible. Today, we can see pulleys in a variety of systems, from exercise equipment to garage doors, and even rock climbers use them to help them reach greater heights. As you can see, these simple machines have been around for centuries and are used in everyday life.
Another simple pulley system is the pulley system. In this system, there is a fixed pulley at the top and a movable pulley at the bottom. The 2 pulleys are connected by a rope. This combination reduces the amount of work required to lift the load. Additionally, the ropes used in this system are usually made of rope and woven through the individual wheels of the pulley drum.
A pulley is an ingenious device that distributes weight evenly and can be used to lift heavy objects. It is easy to build and can be easily modified for a wide range of activities. Even young children can make their own with very few materials. You can also use simple household items such as washing machines, thin textbooks and even chopsticks. It’s very useful and can be a great addition to your child’s science and engineering activities.
The simplest pulley system is movable. The axis of the movable pulley can move freely in space. The load is attached to 1 end of the pulley and the other end to the stationary object. By applying force on the other end of the rope, the load is lifted. The force at the other end of the rope is equal to the force at the free end of the pulley.
Another form of pulley is the compound pulley. Compound pulleys use 2 or more wheels to transmit force. Compound pulleys have 2 or more wheels and can lift heavier objects. Dim is POLE2.

tapered pulley

It is important to clean and align the bolt holes before assembling the tapered pulley. The screws should be lubricated and the threads cleaned before installation. To install the pulley, insert it into the shaft keyway. The keyway should be aligned with the shaft hole to prevent foreign matter from entering the pulley. Then, alternately tighten the bolts until the pulley is tightened to the desired torque.
A tapered pulley is a basic structure. The pulley belt is arranged across 4 steps. Installed between the headstock casting and the main shaft, it is often used in the paper industry. It integrates with printing machinery and supports assembly lines. These pulleys are also available in metric range options, eliminating the need for ke-waying or re-drilling. They are easy to install, and users can even customize them to suit their needs.
CZPT Private Limited is a company that provides unique products for various industries. This large product is used for many different purposes. Also, it is manufactured for industrial use. The company’s website provides detailed specifications for the product. If you need a tapered pulley, contact a company in your area today to purchase a quality product!
Tapered pulleys are vital to paper mill machinery. Its special design and construction enable it to transmit power from the engine source to the drive components. The advantages of this pulley include low maintenance costs and high mechanical strength. Cone wheel diameters range from 10 inches to 74 inches. These pulleys are commonly used in paper mills as they offer low maintenance, high mechanical strength and low wear.
A tapered sleeve connects the pulley to the shaft and forms an interference fit connector. The taper sleeve is fixed on the shaft with a key, and the corresponding inner hole is fixed on the shaft with a key. These features transmit torque and force to the pulley through friction. This allows the tapered pulley to move in a circular motion. The torque transfer characteristics of this pulley are most effective in high speed applications.
The sleeve is the most important part when assembling the tapered pulley. There is an 8-degree taper inside the cone, which is closely connected to the inner surface of the pulley. Taper sleeves and pulleys are interchangeable. However, tapered pulleys can be damaged after prolonged use.

pulley pulley system

A pulley pulley system is a great way to move heavy objects. These systems have been around for centuries, dating back to the ancient Greeks. This simple mechanism enables a person to lift heavy objects. These blocks are usually made of rope, and the number of turns varies for different types of rope. Some blocks have more cords than others, which creates friction and interferes with the easy movement of the lifting system.
When using a pulley pulley, the first thing to decide is which direction to pull. Unfavorable rigging means pulling in the opposite direction. In theory, this method is less efficient, but sometimes requires a certain amount of work space. The benefit is that you will increase the mechanical advantage of the pulley by pulling in the opposite direction. So the interception and tackle system will give you more of a mechanical advantage.
Pulley pulleys are an excellent choice for lifting heavy objects. The system is simple to install and users can easily lift objects without extensive training. Figure 3.40 shows a pulley in action. In this photo, the person on the left is pulling a rope and tying the end of the rope to a weight. When the rope is attached to the load, the rope will be pulled over the pulley and pulley.
The blocks on the blocks are attached to the ends of the rope. This creates unique lifting advantages compared to single-line systems. In Figure 3, the tension of each thread is equal to one-third of the unit weight. When the rope is pulled over the pulley, the force is divided equally between the 2 wires. The other pulley reverses the direction of the force, but that doesn’t add any advantage.
Use pulleys to reduce traction and load. The weight of the load has not changed, but the length of the rope has increased. Using this method, lifting the load by pulling the rope 4 times reduces the force required to lift 1 foot. Likewise, if the pulley system had 4 pulleys instead of three, the length of the rope would be tripled.
The system can transmit loads in any direction. Rope length is determined by multiplying the distance from the fixed block to the load by the mechanical advantage. If the mechanical advantage is 3:1, then passing the rope through the pulley 3 times will produce the required traction distance. Also, the length of the rope will depend on the mechanical advantage, so if the load is 3 times the length of the rope, it will be more than 3 times the required length.

Product Description

1.; Product Description:;
Model No.;:; Single swivel pulley,; fixed ring pulley,; double fixed/ swivel pulley ,;

                    E.;Galvanized,; Nickel plate
 
Material:;Zinc Alloy  ,; carbon steel

Surface:; Galvanized,; Nickel plated,; stainless steel 316,; stainless steel 304

Packing:; gunny bag /carton+ iron pallet/wooden pallet

2.;Quality Assurance

Manufacture & Export  :; We are professional Manufacturer & Exporter of kinds of

                                          shackles over 30 years.;

Specilizing in Manufacturing :; Single/ double swivel or fixed pulley .;

Mainly export to :; European countries,; USA,; Canada,; Australia,;  Japan,; Korea,;

                               Singapore and so on.;

Capacity :;We have our own factory and we can control every step ourseves .;

3.;Service Assurance

Free Samples for provided CZPT .;

Accepting Designated Inspections CZPT .;

All enquiry can be reply in 4 hours .;

Waiting for  our pleasure cooperations.;

Pulley Type

There are several types of pulleys. These include fixed pulleys, load multipliers and movable pulleys. Below is a description of each pulley type. A load multiplier is a special type of pulley with multiple wheels for increased lifting capacity. It is used in a wide range of applications including power transmission and construction. Some common uses of pulleys are listed below.

moving pulley

Movable pulleys work by transferring the weight of a load to another object of the same mass. Since a live pulley is inherently frictionless and weightless, the force required to lift a load with it is the same as the weight of the load. This principle applies to tall buildings and residences. It is an excellent choice for lifting heavy objects such as furniture and washing machines.
A pulley is a mechanical device with a wheel that rotates on a shaft. The axle is attached to the wheel and is usually fixed. The movable pulley can be fixed or movable, both of which can change the direction of the force on the rope. Some pulleys can also change the magnitude and direction of the force. They are ideal for a variety of applications, from lifting heavy objects to transporting objects.
Another type of movable pulley works by transmitting force to another object. It has a free axis and the total force provided by the rope tension is balanced. Since the tension on the rope is constant in each segment, pulling 1 end of the rope will double the force on the shaft, resulting in 2 mechanical advantages. This mechanical advantage is the main reason why movable pulleys are so versatile.
Another form of moving pulley is called a KWL diagram. The KWL diagram summarizes the basic concepts of the drive wheel. KWL diagrams are an excellent way to assess a student’s understanding of the concepts discussed in the course. Word questions are a great way to check whether students understand concepts. When students answer the word questions correctly, the answer is yes!

Fixed wheel pulley

If you need to move heavy objects, a single fixed wheel pulley is not a good choice. Using a single fixed pulley might be similar to using a handbag, but it’s not very convenient. This type of pulley system relies on friction to transmit motion. As a result, it can slip and isn’t always reliable. Fortunately, you can find other options that work just as well.
Fixed pulleys are the most basic type of pulley. They consist of grooved wheels and ropes attached to objects. These pulleys make lifting easier. Because the rope or cable only moves in 1 direction, the movement of the object feels lighter. And they are also easy to install. However, before you buy a fixed wheel pulley, make sure it is strong enough to support the weight of the load.
The disadvantages of fixed pulleys are obvious. One of them is the lack of mechanical advantage. A fixed pulley pulls up with the same force as a single moving pulley, and a single fixed pulley is not particularly effective as a force multiplier. However, the effect is more pronounced when you combine multiple fixed-wheel pulleys. You will get double the power! So what do fixed wheel pulleys have to offer?
Fixed wheel pulleys can be as small as a ring. A single ring pulley requires twice as much force as the weight being pulled. Adding more loops to the rope will reduce the effort required to pull the weight. The mechanical advantage of a fixed pulley is proportional to the number of strands running to the free pulley. A 100-pound pull on the free end will lift a 300-pound load.

composite pulley

Compound pulleys are pulleys that can be used to change the direction of a control wire. It can also be used to modify the mechanical force of the wire by moving the item it is connected to. In galleons, compound pulleys are more common. They are often combined with other ropes for mechanical advantage. Here are some common uses for composite pulleys.
The ideal mechanical advantage of a pulley is equal to the number of rope segments that pull up the load. This means that the more rope segments, the less force is required. A compound pulley will have the ideal mechanical advantage of 2, which means it will generate more force than a simple pulley. Composite pulleys are also more efficient at transmitting force because their number of rope segments is usually equal to the unit weight.
Composite pulley systems use more than 2 pulleys and ropes. More pulleys will reduce the force required to move heavier objects. They are usually used in large sailboats. The system is also used on construction sites. It can be used for a variety of applications, including lifting large objects or transmitting electricity. You can imagine how it would change your life if you had to move a large sailboat, but the result would be the same: a composite pulley system would make it easier to lift a large sailboat.
Composite pulleys are also known as fixed pulleys. The fixed pulley is stationary, and the movable pulley moves back and forth. The latter is more effective when used with a detachable cord or strap. On the other hand, a moving pulley is a moving pulley and it gives you a mechanical advantage. You can imagine this pulley on a flagpole.

load multiplier

The multiplication system has 3 basic parts: the rope grab, the connector, and the pulley. While some basic multipliers may combine the 3 parts, the concept remains the same. The multiplication system can make pulling the rope easier by reducing the amount of friction that occurs. Below are some examples of multiplication systems. A compact rope grab is a great option for resetting the multiplier.
The load reduction that a pulley system can achieve is proportional to the number of ropes used to support it. Although most utility pulley systems use only 4 ropes, the theoretical maximum load reduction is a quarter of the actual load. In other words, the four-wheel system only reduces the weight of a 1,000-pound load by a quarter. That would require 167 pounds of force, a far cry from the 500-pound load a single pulley system can achieve.
The mechanical advantage of a pulley system can be calculated by calculating the ratio between the forces exerted on each wire. For example, a 90-kilogram load is supported by 3 ropes, each weighing about 30-5 pounds. The ropes on pulleys A and B each carry a load of 60 kg. Using this formula, a single pulley system will yield a mechanical advantage over 2 tractors.
To calculate the force required to pull the rope over the pulley, measure the angle and deflection between the ropes. The deflection angle when added to the included angle should equal 180 degrees. A 75 degree angle requires 159% of the load force. This means a total load multiplier of four. This formula is an important tool for calculating the force multiple of the pulley.

Disadvantages of fixed pulleys

There are 2 basic types of pulleys: movable and fixed. Active pulleys are more advanced, allowing the pulley to move according to the load. They reduce the force required to lift the load. Active roller pulleys are more compact and therefore take up less space. Both types are good for lifting heavier objects, but they each have their pros and cons.
Fixed wheel pulleys can be used to lift heavy objects. This type of pulley consists of a wheel with a fixed shaft that has grooves on its edges for guiding ropes or cables. This is a simple machine as no motor or engine is required to lift objects. When 2 or more wheels are used together, the ropes around the wheels form a powerful hoist.
Single wheel pulleys are not suitable for lifting. They tend to push things down. Also, they are unreliable because they rely on friction and can slip. Also, a single wheel pulley would require a lot of space. Another disadvantage of fixed-wheel pulleys is that they make it difficult to move heavy objects easily. Single fixed-wheel pulleys also tend to slip easily, making them a poor choice for many applications.
Fixed wheel pulleys are also easier to install and maintain than manually operated ones. It requires less space and lubrication than manual pulleys. Manual pulleys can cause injury because the operator will be lifting the full weight of the heavy object. Additionally, rope slippage can lead to muscle strains and rope burns. And the system requires frequent maintenance.

Product Description

Product Description

Detailed Photos

Certifications

Packaging & Shipping

Company Profile

ITALY CZPT OU GROUP is a well-known international companies in the world advanced level . REAL is a registered trademark of CZPT OU GROUP , designed and manufactured REAL brand roller, roller , large belt conveyors in Italy, Germany, Turkey and other countries have extensive influence , by customers alike. CZPT OU GROUP valued Chinese market there is huge potential, has been dedicated to the development of China ‘s roller market. In order to meet the needs of the customers , after many visits screening, HangZhou CZPT Conveying Machinery Co.,Ltd, advanced production technology and years of quality customers as a platform , has won REAL directors unanimously approved, CZPT OU GROUP authorized HangZhou CZPT Conveying Machinery Co.,Ltd REAL brand for the Chinese region specified design and development, production and sales, service as 1 of the company, CZPT OU GROUP, with its strong technical foundation, rich belt conveyor production experience and the international influence of the brand as a backup support, REALwith CZPT joint venture together to open up the Chinese market a variety of mine roller, belt conveyors businesses together to provide our customers with quality services. HangZhou CZPT Conveying Machinery Co.,Ltd was founded in May 2 thousand and five. It’s a private enterprise of stock-holding system .It was located in the economic and technological development zone of Xihu (West Lake) Dis. town, HangZhou city. ZheJiang province .This place is beautiful and CZPT ,and the transport is very convenient.On November 18, 2013, joint venture with the ITALY CZPT OU GROUP, specializes in producing REAL brand TD75, DTII, DTIIA type fixed conveyor, mobile elevating conveyors, roller and roller.The products have gained various patents . We have got the national industrial products production license issued by the state administration of quality supervision, inspection and quarantine of the People’s Republic of China , the company has been identified as well-known trademarks in dHangZhou city committee. Enhance the brand of ‘YI LUN’.Our company has the right of exportation and the products are sold to Middle East ,Africa ,Australia ,Europe ,Southeast Asia ,Russia and some other countries and regions. The company has large lathe, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on .The company produces more than 2 thousand rollers a day and over 7 hundred thousand a year .We choose and use the special tube ,cold-drawing shaft and famous bearing to make the rollers ,and the rollers were sealed by nylon .The professional inspectors used testing equipments to examine waterproof , preventing static electricity ,sideways ,moving up and down ,revolving resistance and falling of the rollers .The examine result is that the qualified rate of the rollers is over 98%. The noise of the rollers is very low and its turning is very nimble .The life of the rollers is over 30000 hours ,and the products were praised by all the customers .The products were widely used for mine ,coal mine ,port ,steel plant ,electric plant ,feed-processing plant ,cement plant and some other enterprises. This company pursues that credit is as aim and puts the quality above all else .We request to live and develop with quality and credit .Strengthen the inner management and improve the quality of the products constantly .Offer the best products for customers from the beginning to the end .At the same time ,provide quality service for the customers ,because serving the customers well is also the aim of our enterprise.
 

FAQ

1. who are we?
We are based in ZheJiang , China, start from 2005,sell to Mid East(64.00%),Eastern Asia(16.00%),South America(7.00%),Southeast Asia(7.00%),Africa(6.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Alway

s final Inspection before shipment;

3.what can you buy from us?
Belt Conveyor,Conveyor Spare Parts,Conveyor Pulley,roller brackets,belts

4. why should you buy from us not from other suppliers?
We have a professional team with rich experience in conveyor industry at CZPT Our team will provide first-class service to you.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Russian

What Is a Pulley?

The pulley is a wheel mounted on a shaft or axle. Its purpose is to support the movement of a cable that is taut. This cable transfers power to a shaft. However, there are certain safety precautions that you should follow when using a pulley. Read on to learn more! Listed below are common uses and their main parts. Listed below are some of the benefits of using a pulley.

Common uses of a pulley

A pulley is a common mechanical device used to increase the force needed to lift a heavy object. Most commonly, these devices are used in construction equipment. These machines use high-10sion ropes to transfer heavy objects from 1 floor to another. Other common uses of a pulley include buckets and flagpoles. These devices are extremely useful in a wide range of applications. To learn more about the common uses of pulleys, keep reading.
A pulley is a wheel with grooves for holding rope. Its purpose is to change the direction and point at which a pulling force acts. It is usually used in sets to reduce the amount of force needed to lift a load, but the work involved is similar. Pulleys are also used in rock climbing devices. For many applications, a pulley is a vital part of construction.
The most common use of a pulley involves hoisting and lowering a flag. Other examples include clotheslines, bird feeders, and escalators. Pulleys are also commonly used on oil derricks. Many other common applications include hoisting and lowering garage doors. Pulley systems are also used in engines and cranes. For more information, check out our interactive pulley diagram!
Pulleys can also be used to lower total work required for a task. In many cases, a pulley will consist of 2 parts: the pulley hub and the shaft pulley. The hub clamps the shaft pulley, while the pulley itself is connected to the motor or other device. If you’re looking for a pulley, it’s important to learn how it works.
The most common uses for a pulley involve lifting heavy objects, and the mechanism used to lift them is known as a pulley. A pulley is an industrial device that uses 2 wheels to reduce the force needed to lift a weight. The pulley reduces this force by half by allowing the user to pull on the rope 4 times as far. The pulley also allows for a smaller lifting distance.

Main parts of a pulley

A pulley consists of the main element of a system. This is typically a cable, rope, belt, or chain. There are 2 basic types of pulleys – a Driver Pulley and a Follower Pulley. Pulleys are available in small and large sizes. The periphery part of the pulley is called the Face, and the protruding middle part is called the Crown. A pulley’s face can be round, rectangular, or even “V” shaped.
The first pulley was created by the Greek mathematician Archimedes in the third century BCE. These simple machines are made of a rope, an axle, and a wheel. The pulley’s end is attached to a person, object, or motor. These machines can be used in various tasks to lift heavy objects. The pulley is a great mechanical advantage for any lifter.
The ideal mechanical advantage of a pulley is defined by the number of rope segments that pull an object. The higher the number of loops on the rope, the higher the mechanical advantage. The greater the mechanical advantage, the less force is required to move the object. Likewise, the greater the distance the rope traverses, the higher the mechanical advantage of a pulley. There are several different types of pulley, depending on their combination of rope, wheel, and rope.
The basic components of a pulley are the face and hub, and the rope is threaded into the center of the pulley. The pulley is usually made of a rope and can be used to lift heavy weights. It can also be used to apply great force in any direction. Step pulleys have multiple faces, which are fixed in sequence. They can also increase the speed of the driven pulley.
A pulley is a simple machine consisting of a wheel, rope, or chain. These parts are crucial for making moving and lifting easier. Because they change the direction and magnitude of force, they can be a useful tool. Some pulleys even change direction. You can learn more about the pulley by downloading this resource today. The resources are designed to support the new 9-1 GCSEs in Design & Technology and Engineering.

Mechanical advantage

Pulleys have been used to move heavy objects for centuries. When 2 rope sections are used, the weight of a 100kg mass can be moved with only 500 newtons of force. Adding an extra pulley increases the mechanical advantage. If the pulley has 2 wheels, the distance between the rope sections and the wheel grooves is only half the distance, but the mechanical advantage still applies. Adding another pulley increases the mechanical advantage, but can be risky.
Mechanical advantage is the ratio of force used versus force applied. The calculations are made under the assumption that the ropes and weights do not elongate or lose energy due to friction. If the weights are very light, the mechanical advantage is greater than that in the real world. To calculate the mechanical advantage, the weight of the load to be lifted must be the same as the weight of the person using the pulley.
A single moveable pulley has a mechanical advantage of two. The weight passes around the pulley, and 1 end of the rope is attached to a fixed point. The pulling force is then applied to the other end of the rope. The distance the weight travels doubles, or halved, depending on the direction of the pulley. Adding a second pulley reduces the distance and the effort required to lift it.
There are several ways to calculate the mechanical advantage of a pulley system. Some methods are specific to certain types of systems, while others work for all systems. The T-Method is a good choice in many applications, as it calculates the units of tension for each rope segment. Once you have determined the input force, you need to determine the maximum force that will be applied to each component. A compound pulley, for example, will require 4 units of tension for each rope segment.
In simple terms, the effort is the amount of force needed to lift the load. This force is measured in newtons (N). A mechanical advantage is often presented without units. If the student does not have this unit, you may need to convert the units to newtons, since 1 kilogram is equal to 10 newtons. If you can’t figure out the units of effort, you can use the KWL chart provided by the teacher.

Safety precautions

There are a few safety precautions you should take when using a pulley. First, always check the SWL (safe working load) before attaching anything to the pulley. This indicates the maximum weight and angle the pulley can safely handle. Second, make sure that your work area is free from people and debris. Third, wear a hard hat to protect your head from blows and falling objects.
Another important consideration is anchoring. Although the pulley reduces the weight of an object, it is not enough to eliminate the weight. This is especially true if you are hoisting a heavy object, such as a motorcycle or lawnmower. It is important to ensure that the anchoring point can support the entire weight of the load. It is also important to follow proper anchoring procedures when using a pulley to lift a motorcycle or lawnmower.
In addition to the safety latch, you should use a tag line to control the suspended load. Remember that a chain pulley block is necessary for vertical lifting. You should also wear personal protective equipment (PPE) while using a pulley to avoid injuries. If your workplace does not have an PPE policy, you should consider implementing a similar policy. These safety guidelines are a good start.
If you are using a pulley to lift heavy objects, make sure to wear gloves. Those who are not familiar with rope-pulling will have an easier time demonstrating how it works. If you are using a rope-pulley system in a classroom, be sure to follow lab safety guidelines. Wear cloth gloves, clear the area, and do not jerk the rope. In addition, never allow yourself to be pulled into the rope by an unfamiliar person.
Another important safety precaution when using a pulley is to ensure that the anchor point for your system is adequate to support the weight of the object being lifted. Check with the manufacturer of the pulley to find out what its weight limit is, as some types of pulleys are designed to lift much heavier weights than others. It is important to follow all manufacturer’s instructions when using a pulley.